Strategies and Implementation Guide of Total Productive Maintenance

AIAG manuals - The systematic access to improving quality and production system, TPM (Total Productive Maintenance) contains all workers through the modest investment in support. A successful Total Productive Maintenance (TPM) implementation needs a support of all employees from C-level on down. TPM implementation guides and strategies highlight an importance of effective communication on all levels to successful implementation.

About TPM Books:

In this TPM Books, they build the framework of problem-solving tools and methods from Total Productive Maintenance toolkit that contribute you to understand the problems, develop the plan to implement change and develop process improvements. We also provide introduction and overview to TPM methodology, in-depth case studies and information on TPM implementation. The main highlights of this book are the inclusion of case studies and TPM application that have shown critical improvement in meeting client's needs and reducing downtime process. Total Productive Maintenance has two additions to our current assesses to maintenance management. One is OEE analysis, and other is free support.

Independent Maintenance:

Operators perform AM (Autonomous Maintenance). It is one of the most important components of TPM (Total Productive Maintenance).  The core concepts of AM are to provide the operators with much responsibility and permit them to carry out the preventive maintenance tasks. Autonomous Maintenance is otherwise known as Operator Maintenance. According to the general maintenance programs, the machine can run until, and it reaches or breaks its support date. Then, the support departments are responsible for fixing/handling it. In contrast, the Autonomous Maintenance for Operators permits machine operators to carry out simple maintenance works such as inspection, cleaning, bolt tightening and lubrication, etc. to prevent breakdowns.

The Japanese companies developed Total Productive Maintenance (TPM). The Total Productive Maintenance for operators gives much more responsibilities and the dedicated training is needed as well as modifications on machines to ease operations of maintenance and cleaning. This will increase the player's skills and assist them to understand how to maintain and improve the equipment. The AIAG manuals provide guidelines for assuring customers' needs implement the advanced product quality planning.

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